Experimental application of Waste Bleaching Clays in the production of construction materials for Civil Infrastructures

The respect for the environment and the saving of natural resources are current problems, which affect all the sectors within a modern society. In the civil engineering field, the main action to overcome these issues is related to the research on innovative solutions, able to combine the environmental benefits with the reduction of costs. As a consequence, the recycling and reuse of wastes and industrial-by products for the production of new materials represent the new frontier in the constructions sector. In the light of the above, the present work shows a laboratory study on the application of a waste digested bleaching clay for the production of materials within civil infrastructures field. The final aim of the project is to give scientific evidence of the use of this industrial-by product as construction material. Furthermore, to combine the dual effect of reducing the quantities of material disposed to landfill with the definition of a functional intended use for this waste. The research project was divided in four macro-activities, each of which is focused on a specific sector of the civil infrastructures. In every activity, the validation of the possible experimental application was given through a full laboratory characterization and by the comparison of results with the requirements imposed by the most common technical specifications for building materials

Mixture Optimization of Concrete Paving Blocks Containing Waste Silt

open3noMost of the waste materials recycled for the production of new construction materials are by-products of various manufacturing processes, such as the aggregate washing process. Recycling such materials is of paramount importance since it could reduce the adverse environmental impacts resulting from landfilling. Various studies have attempted to recycle different types of waste materials and by-products into concrete paving blocks. However, the availability of literature on concrete paving blocks containing waste silt is quite scarce. Thus, the current paper focuses on mix design optimization and production of concrete paving blocks containing high amounts of waste silt resulting from the aggregate production process. Using the mixture Design of Experiments (DOE), 12 sets of concrete paving blocks with different aggregate blends were produced to optimize the mix design. Once the final mix design was achieved, the physical and mechanical properties of the concrete paving blocks were investigated following the EN 1338 standard. Shape and dimension measurements and various tests, including water absorption, tensile splitting strength, abrasion resistance, and slip/skid resistance were conducted on the experimental concrete paving samples. Overall, the produced concrete paving blocks showed promising properties for future applications in pedestrian walking paths.This paper was written for the SAFERUP! Project, which received funding from the European Union’s Horizon 2020 research and innovation program under Marie Skłodowska-Curie grant agreement No. 765057.openSolouki, Abbas; Tataranni, Piergiorgio; Sangiorgi, CesareSolouki, Abbas; Tataranni, Piergiorgio; Sangiorgi, Cesar

Preliminary Evaluation of Geopolymer Mix Design Applying the Design of Experiments Method

The use of waste materials in road construction is becoming widely spread due to economic and environmental needs. Construction and demolition waste materials and mining residues have been studied for a long time. However, the use of fine materials, mainly from mine tailing and mining residue, is still complex, as they can be used as inert materials into the mix or can become a reactive agent in geopolymer mixes. In the present paper, an experimental application of basalt powder is proposed in the geopolymerisation reaction to produce artificial aggregates. In order to understand the input and output variables’ interactions used in the mix design, a statistical method called Design of Experiments was applied. With this design approach, it was possible to optimize the mix design of the experimental geopolymer mortars. The study evaluated several mixes with respect to their workability, compressive strength, and success rate of aggregates production. Finally, a model for predicting compressive strength is proposed and evaluated

Preliminary Evaluation of Cement Mortars Containing Waste Silt Optimized with the Design of Experiments Method

Every year, up to 3 billion tons of non-renewable natural aggregates are demanded by the construction sector and approximately 623 million tons of waste (mining and quarrying) was produced in 2018. Global efforts have been made to reduce the number of virgin aggregates used for construction and infrastructure sectors. According to the revised waste framework directive in Europe, recycling at least 70% of construction and demolition waste materials by 2020 was obligatory for all member states. Nonetheless, quarries must work at full capacity to keep up with the demands, which has made quarry/mining waste management an important aspect during the past decades. Amongst the various recycling methods, quarry waste can be included in cement mortar mixtures. Thus, the current research focuses on producing cement mortars by partially substituting natural sand with the waste silt obtained from the limestone aggregate production in S.A.P.A.B.A. s.r.l. (Italy). A Design of Experiments (DOE) method is proposed to define the optimum mix design, aiming to include waste silt in cement mortar mixtures without affecting the final performance. Three cement mortar beams were produced and tested for each of the 49 randomized mixtures defined by the DOE method. The obtained results validate the design approach and suggest the possibility of substituting up to 20% of natural sand with waste silt in cement mortar mixtures

Application of Mining Waste Powder as filler in Hot Mix Asphalt

Asphalt concrete mixtures are composed of two main components: aggregates and binder. The fraction of aggregates passing through the 63\u3bcm sieve is traditionally considered as filler. During years, several researches have shown the importance and the influence of filler in controlling the physical and mechanical properties of Hot Mix Asphalts (HMAs). The main objective of this research is to investigate and to assess the effects given by the use of Mining Waste Powder (MWP) within HMAs in total substitution of traditional limestone filler. The MWP used in this study is a residual of the tungsten extraction process in Panasqueira (Portugal) mine. The evaluation of properties conferred by the presence of the MWP filler within asphalt mixtures is based on a physical and mechanical laboratory characterization. For this purpose, tests have been performed both on bituminous mastics and on HMAs. Results indicate that the use of MWP in total substitution of limestone filler does not negatively affect the performances of HMAs and their bituminous mastics

Waste Silt as Filler in Hot Mix Asphalt: A Laboratory Characterization

Several studies aimed to improve both the performance and environmental impact of asphalt pavements using waste and recycled materials as fillers. This study focused on the effect of untreated and thermally treated silt as a filler in hot mix asphalt (HMA). The silt used in the study was a byproduct from a local aggregate production plant in Bologna, Italy. Mineral and chemical analyses revealed that the waste silt required thermal treatment at 750 C for 2 h. The study compared the use of calcined silt, untreated silt, and a common limestone filler in the production of asphalt mastics and HMA specimens. The rheological properties of the mastics were analyzed using frequency sweep and multiple stress creep recovery tests. The physical and mechanical characteristics of the HMAs were evaluated through the air voids content, Marshall stability and indirect tensile strength tests. Additionally, the water susceptibility and thermal sensitivity of the HMAs were evaluated through the indirect tensile strength ratio and indirect tensile stiffness modulus at different testing temperatures. The results showed that the addition of calcined silt had no significant effect on the rheological properties of the mastic or the optimal binder content. However, the samples produced with thermally treated silt showed the highest stiffness and resistance to rutting compared with the other samples. On the other hand, the addition of untreated silt slightly decreased the stiffness value of the samples. In conclusion, the use of waste silt as a filler has potential as a sustainable and eco-friendly solution for HMAs

Comparative Life Cycle Assessment (LCA) of Porous Asphalt Mixtures with Sustainable and Recycled Materials: A Cradle-to-Gate Approach

: The road and construction sectors consume a large number of natural resources and energy, contributing significantly to waste generation and greenhouse gas emissions (GHG). The use of recycled aggregate from construction and demolition waste as a substitute for virgin aggregate is a current practice in the construction of new road sections. Additionally, in recent years, there has been an increasing focus on finding alternatives to bitumen for binders used in asphalt mixes. This study investigates and compares the impacts associated with two porous asphalt mixtures produced with CDW aggregates, virgin aggregates, and a polyolefin-based synthetic transparent binder through an LCA methodology. A cradle-to-gate approach was employed. Model characterization for calculating the potential environmental impacts of each porous asphalt mixture was performed using the ReCipe 2016 assessment method at the midpoint and endpoint levels. The results are presented with reference to a baseline scenario corresponding to a porous asphalt mixture, confirming the benefits associated with the use of recycled aggregates and in some cases the benefits of not using bitumen-based binders. This work contributes to the understanding of the importance of choosing the least environmentally damaging solution during the production or rehabilitation of road pavement infrastructure

Physical and Mechanical Characterization of Sustainable and Innovative Porous Concrete for Urban Pavements Containing Metakaolin

ABSTRACT: Alternative materials to replace cement in pavements have recently been widely studied with the purpose of decreasing the environmental impacts that the construction industry generates. In this context, the implementation of sustainable urban drainage systems has grown, especially with porous pavements, with the intention to reduce water and environmental impacts. In the present investigation, the addition of alternative materials to minimize the use of cement in porous concrete pavements is evaluated. Starting from a partial substitution of Portland cement with metakaolin, experimental geopolymer concretes were produced with metakaolin and waste basalt powder according to several dosages. Two sets of mixtures were analyzed to evaluate the Porous Concrete Design (PCD) methodology for porous concrete mixtures with alternative materials. A deep analysis was proposed for the evaluation of the mechanical and volumetric properties of the mixtures. Results demonstrated that replacing 5% of cement with metakaolin can increase both permeability and indirect tensile strength. Geopolymer mixtures can achieve permeability significantly higher than the traditional porous concrete, but this decreases their indirect tensile strength. However, considering the promising results, an adjustment in the mix design of the geopolymer mixtures could increase their mechanical properties without negatively affecting the porosity, making these materials a suitable alternative to traditional porous cement concrete, and a solution to be used in urban pavements

A laboratory and filed evaluation of Cold Recycled Mixture for base layer entirely made with Reclaimed Asphalt Pavement

Asphalt concrete (AC) recycling is probably the most cost-effective technique for the rehabilitation of stressed road pavements and for the construction of new ones. The increased interest in this technology comes from the need of reducing the costs connected to the production processes and to the use of virgin raw materials. In fact, the benefits connected to the use of Reclaimed Asphalt Pavement (RAP) are related to the possibility of substituting the natural aggregates and the virgin binder of an AC mixture, without negatively affecting its mechanical properties. When this process is made at ambient temperature (Cold Recycled Mixes – CRM), more advantages are brought about with, above all, the reduction in energy consumption and emissions during in plant production and laying, in addition to the actual possibility of achieving durable pavement layers. A CRM totally made of RAP is proposed in this research, the main goal of which was to evaluate the different physical and mechanical characteristics derived by the large use of recycled materials. According to the final mix-design, CRM does not show significant differences in terms of physical properties, when compared to a Hot Mix Asphalt (HMA) for base layers. Moreover, even if the experimental mixture shows lower mechanical values, these are acceptable and higher than the limits imposed by the most common Italian technical specifications for Cold Mix Asphalts containing up to 30% RAP

Multi-Scale Rheo-Mechanical Study of SMA Mixtures Containing Fine Crumb Rubber in a New Dry-Hybrid Technology

Aiming to study the rheo-mechanical effects of fine crumb rubber into gap graded stone mastic asphalt (SMA) mixtures, a multi-scale experimental approach was adopted. Therefore, in the perspective of the reuse of end of life tires’ in asphalt layers, the adopted new dry-hybrid technology effects have been investigated from the mastic, mortar and mixture points of view. The new rubberized asphalt production technology allows the use of rubber powder as filler, the rubber amount optimization being validated through multi-scale performance tests. Mastics and mortars’ complex modulus measured with dynamic shear and torsional tests were related to the mixture stiffness modulus recorded in direct tension-compression mode. The rheological properties of mastic are strictly influenced by the rubber presence, and consequently the asphalt mixtures stiffness and thermo-sensitivity are connected to the mastic and mortar rheo-mechanical behavior. Results are consistent through the adopted approach and reveal that with the new dry-hybrid technology, overcoming the wet and dry limits, it seems to be possible obtaining more durable and eco-friendly bituminous pavement layers